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Maintenance Administration TPM 5.0™
A holistic maintenance approach to boost productivity
As the world keeps shifting, the requirements for attaining higher levels of productivity and reducing production and maintenance costs are growing faster than before.
A holistic approach is required to reach higher levels of productivity. Team efforts and cross-functional work is a must.
Total Productive Maintenance (TPM)
TPM is a maintenance approach coming from the Lean methodology that focuses on cross-functional work between departments, especially between operations and maintenance.
The main target of TPM is to reduce:
Unplanned machine breakdowns
Small stops
Production lines producing under targeted speed
Product defects
Accidents
To accomplish this target, TPM is built on the following 8 pillars:
Autonomous maintenance – Routine maintenance is transferred to machine operators which
increases “ownership”.
Planned maintenance – A planning system is built around machine uptime / downtime rates.
Quality maintenance – Integrating error detection and prevention systems into production lines.
Focused improvement – Cross-functional teams working together to improve productivity.
Early equipment management – A preventive approach towards new equipment.
Training and education – Identify knowledge gaps and provide the training required.
TPM in administration – Cross-functional work with administrative departments.
Safety, health and environment – Activities to keep a safe place and a place that protects the
environment.
Going beyond TPM
TPM 5.0™
TPM 5.0™ is an innovative methodology that integrates TPM principles with principles and tools from our proprietary methodology Agile Change Lean Sigma 5.0® (the first change and improvement methodology in the world).
The integration and synergy from these 2 powerful methodologies results in TPM 5.0™
A more effective approach
TPM 5.0™ is an integrated approach which focuses on both the technical and human side of your organization. This is a more complete and effective way of developing a program to improve productivity.
The process starts by applying our proprietary Tetra Dimensional Situational Diagnostic ™ (TDSD) which is the most comprehensive diagnostic available today to obtain a complete picture of your organization’s current situation. This provides a clear advantage over other diagnostics that only covers the technical side. An important problem coming for those type of diagnostics is that many key elements necessary for rapid and durable improvements go unnoticed.
After obtaining a complete picture, we will work with your team to craft and implement a detailed action plan that will cover changes and improvements necessary to implement the 8 pillars of TPM, and very importantly, work on the activities that will help your team to navigate through change and obtain more rapid and endurable results.
We will work together on the technical and human changes required to boost your organization’s productivity…
Some of the benefits obtained when implementing TPM 5.0™
Higher levels of productivity, quality and safety
Quicker reduction of unplanned downtime
Reduction of maintenance costs with an holistic approach
Maintenance spare parts inventory optimization
Faster TPM program implementation
Work environments with greater openness to change
Durable program results
Increased team spirit
Ready to take your Maintenance program to the next level?